05 Production

Production in Armenia

How our travertine is quarried, cut, finished and packed for export, and where tuff and basalt come from.

Travertine quarry face with a wheel loader at work

01 Sources

Where the stone comes from

Travertine comes from our own quarry. Tuff and basalt do not: they are supplied through partner quarries in Armenia. Name the stone in every enquiry, because dark stones in particular are easy to confuse.

  • 01

    Travertine

    Own quarry

    Quarried at the Ararat deposit in Armenia.

    Available
    Blocks · Slabs · Tiles · Cut-to-size · Pavers · Steps · Architectural elements
    Maximum block size
    300 × 150 × 150 cm
    View Travertine
  • 02

    Tuff

    Supplied

    Supplied through partner quarries in Armenia.

    On request
    Slabs · Tiles · Cut-to-size · Architectural elements
    Maximum block size
    200 × 100 × 100 cm
    View Tuff
  • 03

    Basalt

    Supplied

    Supplied through partner quarries in Armenia.

    On request
    Slabs · Tiles · Cut-to-size · Architectural elements
    Maximum block size
    250 × 150 × 120 cm
    View Basalt

Other sizes on request.

The photographs and video on this page show travertine.

02 Process

From quarry to project

Eight steps, from the working face of the quarry to the delivery on site. This is the process in general: stone and orders differ, and every detail is confirmed in the quotation.

  1. Step 1 of 8

    Quarry

    Travertine is quarried at our own quarry on the Ararat deposit in Armenia.

    Blocks are cut from the working bench with chain saw and wire saw machines, then lifted and moved by crane and wheel loader.

    Tuff and basalt do not come from this quarry. They are supplied through partner quarries in Armenia, and we do not present their extraction as our own.

    In the pictures

    • Chain saw and wire saw machines
    • Wheel loader and crane
    • Layered travertine bench
    Travertine Machine cutting at the travertine quarry, then the layered rock face
    Travertine Chain saw machine cutting into a travertine bench at the quarry
    Travertine Crane and quarry workers beside freshly cut travertine blocks
  2. Step 2 of 8

    Block selection

    Colour and banding are fixed at the block, so blocks are chosen before anything is cut.

    Travertine varies in tone and pattern between blocks and within a block. Squared blocks wait in the stock yard on pallets, and the block you choose decides the colour and the pattern of everything cut from it.

    If your project needs continuity across a large area, say so in the enquiry. It changes which material is chosen and how it is grouped for packing.

    In the pictures

    • Blocks squared and stacked on pallets
    • Loader handling at the quarry
    • Tone and banding differ from block to block
    Travertine Wheel loader lifting a travertine block at the quarry
    Travertine Squared travertine blocks on pallets in the stock yard
    Travertine Wheel loader moving travertine blocks across the quarry yard
  3. Step 3 of 8

    Cutting

    Blocks are sawn into slabs and pieces in an open-air yard.

    A large disc saw cuts blocks into slabs, and bridge saws cut travertine to size. The direction of the cut relative to the bedding gives vein cut or cross cut. It is set before sawing and cannot be changed afterwards.

    In the pictures

    • Large disc saw
    • Bridge saws with operators
    • Vein cut or cross cut, set before sawing
    Travertine Bridge saw cutting travertine slabs
    Travertine Large disc saw cutting a travertine block into slabs
    Travertine Two operators at a bridge saw at sunset
  4. Step 4 of 8

    Finishing

    Surfaces are worked on a multi-head finishing line.

    Slabs and tiles pass along a finishing line to give the surface you specify. Our own finish vocabulary covers polished, honed, matt, antiqued, bush-hammered, sawn and custom surfaces. Which finishes suit which stone is confirmed for each enquiry.

    In the pictures

    • Multi-head finishing line
    • Tiles stacked on pallets beside the line
    Travertine Operator at a multi-head finishing line processing travertine
    Travertine Travertine tiles stacked on pallets beside the finishing line
    Travertine Open-air processing yard with cutting lines and stacked travertine
  5. Step 5 of 8

    Quality control

    Finished pieces are checked against the reference sample you approved.

    Colour, structure, dimensions, thickness, finish, edge and packing are compared with the reference sample and with the order. Slabs are marked by hand with their dimensions before they are cut to size.

    Tolerances are agreed for each order and written into the quotation. If tone or finish matters, ask for a sample before you order.

    What is compared

    • Colour
    • Structure
    • Dimensions
    • Thickness
    • Finish
    • Edge
    • Packing
    Travertine Marking a travertine slab before cutting to size
    Travertine Dark vein-cut travertine slab on a rack with dimensions marked by hand
  6. Step 6 of 8

    Packing

    Packing follows the product. Export packing uses ISPM-15 treated timber where the destination requires it.

    Blocks, slabs, tiles, pavers and shaped pieces are secured differently: blocks on bearers, slabs in bundles, tiles on pallets, long and carved pieces in individual crates. This is typical practice for natural stone, and the exact packing is confirmed for each order.

    Typical packing

    • Crates, A-frames and pallets
    • Edge and corner protection
    • ISPM-15 treated timber where required
    Diagram Diagram of typical export packing. Not a photograph. The exact packing is confirmed for each order.
    1 2 3

    Slabs

    Bundles on an A-frame

    1. Timber A-frame, ISPM-15 treated where required
    2. Film, paper or foam between slabs
    3. Straps and bracing
    A-07 1 2 3

    Long and carved pieces

    Individual crates

    1. Crate in timber, marked with the piece mark
    2. Internal bracing and spacers
    3. Piece supported along its full length
    1 2 3

    Tiles and pavers

    Pallets

    1. Pallet in timber, ISPM-15 treated where required
    2. Corner and edge protection
    3. Straps and wrap
  7. Step 7 of 8

    Export

    Packed units are loaded onto trucks and into containers and leave for the destination by road and sea.

    The load is blocked and braced so that nothing moves in transit. The documents your destination requires are prepared with the shipment and confirmed for each order.

    In the pictures

    • Blocks on pallets inside a truck trailer
    • Crane lifting a block onto a flatbed truck
    Travertine Travertine blocks on pallets inside a truck trailer, ready for dispatch
    Travertine Crane lifting a travertine block onto a flatbed truck
  8. Step 8 of 8

    Delivery

    Delivery is agreed for each order, to a port, a terminal or the site.

    The delivery basis in the quotation sets where our responsibility ends and yours begins. For delivery to site, tell us how trucks reach it and what will unload them: forklift, crane or hand.

    Check the units when they arrive, note any damage on the delivery documents and photograph it.

    What we ask

    1. 01 Site address and truck access
    2. 02 Unloading equipment
    3. 03 The date you need the material

Questions about production? Leave your number and we will call you back.

03 Made to drawings

Elements made to your drawings

Architectural elements are made to customer drawings: steps, sills, cornices, mouldings, balusters, capitals, columns, carved panels and basins. Send dimensioned drawings and we review the profiles, dimensions and quantities before we quote.

Travertine is a standard format for elements. Tuff and basalt are quoted on request.

Drawing formats PDF · DWG · DXF

Travertine Carved Corinthian capital in travertine
Travertine Hexagonal relief panel with a carved geometric pattern in travertine
Travertine Profiled travertine cornice and moulding lengths
Travertine Turned travertine column drums on pallets

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